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Magnetic Particle Testing Level 1 & 2 Vaal - Special

Magnetic Particle Testing Level 1 & 2 Vaal – Special

Original price was: R23 500,00.Current price is: R11 750,00.

Magnetic Particle Testing (MT) is a cornerstone NDT method used to detect surface and near-surface cracks in ferromagnetic materials like iron, nickel, and cobalt.

SKU: MT1_2VA_special Category: Tag:

What is Magnetic Particle Inspection?

Magnetic Particle Testing (MT), also known as Magnetic Particle Inspection (MPI), is a non-destructive testing (NDT) method used to detect surface and near-surface discontinuities (such as cracks, seams, laps, or voids) in ferromagnetic materials (e.g., iron, steel, nickel, cobalt).

How it works:

  • Preclean
  • Magnetise the part
  • Apply iron particles (dry or wet, often fluorescent)
  • Defects cause magnetic leakage → particles cluster → visible indication
  • Inspect under visible or UV light
  • Demagnetise & clean

Detects: Cracks, seams, voids
Does NOT detect: Deep internal flaws, non-magnetic materials
Pros: Fast, sensitive, portable, cost-effective
Cons: Only for magnetic materials, needs proper field direction
Used in: Welds, castings, aerospace, automotive, rails.

Course Dates

26 Jan-3 Feb 2026, 23 Feb-3 March 2026, 15-24 March 2026, 20-29 April 2026, 18-26 May 2026, 15-24 June 2026, 20-28 July 2026, 17-25 Aug 2026, 14-22 Sept 2026, 19-27 Oct 2026, 16-24 Nov 2026, 7-15 Dec 2026

About the course

PCN Level 1 & 2

This course equips participants with a solid understanding of MPI theory and its practical application on welds, castings & forgings (multi-sector) preparing and qualifying them as PCN Level I or II in Magnetic Particle Testing.

PCN Level 3

This guidance course targets the PCN Level 3 requirements for Magnetic Particle Testing practitioners. Its primary goal is to familiarise candidates with the examination scope and required knowledge level. It helps identify weaker subject areas and provides advice on any additional training needed.

Qualification requirements

Training Days

Level 1 & 2 combined: 7 days
Level 3: 4 days

Experience

Level 1 & 2 combined: 60 days
Level 3: 240 days

Note: Experience may be acquired either prior to (for Level 1 and 2 entry only) or following success in the qualification examination. However, the chances of success in a PCN examination may be significantly reduced if candidates have little or no current experience in the application of the NDT method in the sector concerned.

Expected outcomes

PCN MPI Level 1 – Desired Pupil Outcomes

Upon completion, candidates will be able to:

  1. Explain the basic principles of magnetism and magnetic fields.
  2. Describe how MPI detects surface and near-surface discontinuities in ferromagnetic materials.
  3. Understand appropriate magnetisation techniques (circular, longitudinal, multidirectional).
  4. Apply magnetic particles (wet/dry, visible/fluorescent) correctly.
  5. Operate MPI equipment (yokes, prods, bench units) safely and effectively.
  6. Interpret indications in accordance with instructions provided.
  7. Perform MPI on welds, castings and forgings under direct supervision.
  8. Carry out system performance checks and record results.
  9. Follow written instructions and report results accurately.
  10. Certification allows: Routine testing under Level 2 supervision.

PCN MPI Level 2 – Desired Pupil Outcomes

(Level 1 outcomes + advanced responsibilities)

  1. Develop MPI techniques for specific components.
  2. Select test parameters (current type, field strength, particle medium, UV intensity).
  3. Calibrate and verify MPI equipment performance.
  4. Interpret and evaluate indications against acceptance criteria.
  5. Supervise Level 1 personnel and verify their work.
  6. Write clear, compliant inspection reports.
  7. Understand limitations of MPI and when to use complementary NDT methods.
  8. Perform demagnetisation and post-cleaning effectively.
  9. Apply MPI to complex geometries (e.g., fillets, threads, multi-pass welds).
  10. Certification allows: Independent testing, instruction writing and supervision.

PCN MPI Level 3 – Desired Pupil Outcomes (Pre-exam preparation course)

  1. Master the full scope of EN ISO 9712 Level 3 responsibilities.
  2. Draft NDT procedures and instructions compliant with international codes.
  3. Conduct technical justification for non-standard techniques.
  4. Audit Level 1 &2 activities and training programs.
  5. Solve complex interpretation and equipment problems.
  6. Understand quality management (ISO 17025, NADCAP) in NDT.
  7. Prepare for PCN Level 3 Basic, Main and Method exams (theory + practical drafting).

Documentation required

  • ID
  • PSL 57-A Initial Examination application
  • PSL 30- Log of Experience
  • PSL 44-Vision Requirements
  • CP-27 code of ethics
  • PCN ID (wallet or e-certificate) -only for existing PCN certificate holders
  • Proof of either holding PCN certification or successful completion of BINDT PCN Online Product Technology- cert with QR code

Note: Blank PSL and CP forms can be collected from ANDTC offices during course or downloaded from BINDT website.

Curriculum

DOWNLOAD CURRICULUM HERE

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