What is Visual Testing?
Visual Testing (VT), also known as Visual Inspection, is the oldest and most widely used non-destructive testing (NDT) method. It involves direct or indirect observation of a component’s surface using the human eye (aided or unaided) or optical instruments to detect surface discontinuities, defects, corrosion, misalignment or weld imperfections without damaging the part.
How It Works:
- Illumination
- Access & Preparation
- Observation
- Evaluation
Applications:
- Pre-weld & In-process: Fit-up, root pass, interpass cleaning.
- Post-weld: Final weld appearance, cap profile.
- In-service: Corrosion under insulation (CUI), erosion, fatigue cracks.
- General: Assembly checks, surface finish, coating integrity.
- Industries: Oil & gas, power, aerospace, construction, marine.
Advantages:
- Fast, low-cost, no equipment needed for basic VT.


